Vital3D Technologies and Cleveland Clinic outline plans to develop patient-specific, 3D-printed stents for bifurcation aneurysms

Vital3D Technologies—a Lithuanian deep-tech company developing precision 3D microfabrication technology for medical devices, therapeutics and regenerative medicine—today announced a ‘know-how licence agreement’ with the Cleveland Clinic (Cleveland, USA) to develop patient-specific, 3D-printed stents to treat bifurcation aneurysms in the brain. Cleveland Clinic neurosurgeons Mark Bain and Sean Nagel developed the licensed know-how, which includes clinical and procedural planning, and patient-specific device design for bifurcation brain aneurysms.

Through this agreement, Vital3D will apply its FemtoBrush laser-based 3D microfabrication platform to investigate whether a single, patient-specific, Y-shaped stent—designed from the outset around the geometry of an individual bifurcation—can be manufactured reproducibly and delivered through a neurovascular catheter.

“When the neck of a bifurcation aneurysm involves one or both daughter vessels, treatment becomes a balance between achieving durable aneurysm occlusion and preserving those branches,” said Bain. “Some anatomies require complex device strategies. The purpose of this programme is to determine whether a patient-specific device can be designed around the individual bifurcation from the outset and offer a technically viable approach for selected cases.”

Bain and Cleveland Clinic colleagues previously published comparative research on endovascular approaches for unruptured wide-neck bifurcation aneurysms. In April 2019, Bain was also the lead surgeon on one of the first reported brain aneurysm repairs guided by a life-sized, 3D-printed replica of the patient’s aneurysm. This new programme moves from using 3D technology to understand a patient’s anatomy to investigating whether that anatomy can also inform device design.

“The value of patient-specific design depends on whether imaging and clinical information can be translated into a device that can be manufactured consistently, and incorporated into a practical procedure,” Nagel added. “Design, manufacturing and procedural planning therefore need to be considered together from the beginning. Establishing that reproducible pathway is an essential part of translating a concept into a precision medical-device programme.”

​As detailed in today’s press release, Bain and Nagel developed the licensed know-how and have a financial interest in the technology through their rights to receive royalty distributions from the Cleveland Clinic if products developed under the licence are successfully commercialised.​

Vital3D’s proprietary FemtoBrush platform combines single-feature precision of approximately one micron with demonstrated build dimensions of up to 50mm in the same manufacturing process—a combination vascular devices require, because micron-scale structural features must be integrated across the geometry of a complete device. In 2025, the company and academic collaborators published a Scientific Reports study on two-photon-polymerised vascular stents <1mm in diameter with struts as thin as 50 microns, including mechanical testing and a seven-day, in-vivo feasibility study in the carotid arteries of rats.

“This is exactly the type of problem our technology was built to address: a complete medical-device geometry that still demands micron-scale structural control,” commented Vidmantas Šakalys, chief executive officer (CEO) and co-founder of Vital3D. “Our earlier vascular-stent work gives us a scientific foundation in developing, manufacturing and evaluating very small vascular structures. The next milestone is to determine whether those elements can be translated into a reproducible bifurcation device and a feasible neurovascular delivery.”

Vital3D notes that initial work will focus on translating patient-specific bifurcation anatomy into device geometry, identifying suitable materials, establishing manufacturing repeatability, and assessing the feasibility of catheter-based neurovascular delivery.

The know-how agreement provides a framework for Vital3D to develop and potentially commercialise technology based on the licensed Cleveland Clinic know-how, subject to successful development and applicable regulatory requirements, the company also shares.


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